Series Molding

Manufacture your parts in large quantities thanks to mass production molding.

A high quality steel mold for the regular mass production of your simple or complex parts.

Series Molding – Wifi socket, ABS-PC  – House equipment– © Initial – SIMU

Tooling technology that ensures planned production

  • Product marketing.
  • Production of parts following a projected schedule.
  • Annual quantities of between 1,000 and 500,000 parts.

Discover all the technical characteristics of series mass production molds.

  • 1,000 to 100,000 production-grade parts injection molded, with traceability of our injection process and manufacturing batches.
  • Complete steel mold.
  • Tooling guarantee of 500,000 parts.
  • Production file validated by Initial Samples.
  • Definition of the inspection plan, packaging, etc.

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Our in-house design office designs your molds

  • CAD adjustments with a view to simplifying the production of the mold thus reducing costs and turnaround.
  • Incorporation of the necessary draft angles.
  • Verification of the thickness of the material.
  • In some cases, simulation of the behaviour of the part during injection
  • Forward planning at the tooling design stage for filling, part distortion, hotspots in the mold etc.
  • Our software:
    • Rheology: Moldflow
    • Mold design: PTC Creo®

From the 3-D file of your part, we carry out a tooling study.

  • Generation of CAM electrode and tool paths
  • Die machining
  • Die polishing or specific graining
  • Adjusting molds and assembly
  • From injection molding tests and Fine Tuning (FT) of the tools to the presentation of initial samples accompanied by an inspection and capability report if required.

We are your local testing centre and you are welcome to come and take part in the injection tests. This will be the ideal opportunity for you to exchange views with the whole of our technical team.

Creation of your molds and injection molding of your preproduction parts

Production flexibility for your mass produced parts:

  • Mold stock and maintenance management.
  • Annual production schedule.
  • Quick delivery of small quantities.
  • Hot manifold, nozzle, capillary or standard injection.
  • One or multiple cavities.
  • Industrialisation of the process depending on the quantities expected.

Technical thermoplastics for your production-grade parts

  • Reinforced / non-reinforced PA
  • Reinforced / non-reinforced PBT
  • Reinforced / non-reinforced POM
  • LCP, PEEK, PEI, PESU, PPA, PPS
  • Reinforced / non-reinforced PP
  • HDPE and LDPE
  • ABS, PC/ABS, PC
  • PMMA, SEBS, TPE, TPU